Australia
Australia
Hong Kong
+61 3 9875 7800 Mon - Fri 07:00AM - 5:00PM 14 Redland Dr, Mitcham, Victoria
+852 2350 0618 Mon - Fri 09:00 - 17:00 Unit 602, 34 Tai Yau Street, San Po Kong Kowloon
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Defence MFR 2020
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Box Build/Full Turnkey

A completed box build turnkey assembly of hard drive enclosure

Box Build/Turnkey Assembly

Box build or Turnkey assembly, which is also called ‘Systems Integration’ refers to the construction of a product that is ready for immediate use. In this case, no further assembly is required.

In our Melbourne head office, we have a dedicated Turnkey/Box-build area where we assemble all the mechanical, electrical and electronic components. This includes PCBs, PCB assemblies, Cable assemblies and Plastic/Metal enclosures.

Some examples of Box builds that we’ve built are:

  • Smoke Detectors
  • Industrial grade gas/ water detection systems
  • Public Address systems
  • Power Amplifiers
  • Hifi DAC converter
  • Waterproof swimming pool lighting etc.
In order to create a high-quality box build, we will require the following information/files from you for each stage of manufacturing:

PCB manufacturing

  • PCB Altium/Gerber files (Include specs such as thickness, copper thickness, solder mask colour, finish, etc)

PCBA + CABLE assemblies

  • Bill of Materials (BOM) for PCBA (Include Manufacture part numbers, Brands, Descriptions, Designators, Quantities, Footprint, Customer part number, etc. Highlight your preferred suppliers + supplier codes, if any. Refer to our blog ‘Top 6 issues that impact manufacturing and delivery’ on tips on how to create a well organised BOM).
  • Assembly drawings of PCBA (Include Reference designators, Component positions & Polarities)
  • Pick & Place files
  • Include any Special instructions of PCBA (if any), such as Conformal coating, Potting, Serial numbers, Test records, etc.
  • Cable drawings + specs for all cable harnesses and/or looms

ENCLOSURE supply + BOX BUILD

  • 3D CAD model of enclosure + specifications (include drawings, size, weight, colour, material, finish, IP rating, etc)
  • High level BOM of Box Build (Please include everything in addition to the PCBA BOM such as Mechanical parts, Cables, Membranes, Screws, etc)
  • Enclosure specifications

FIRMWARE + TESTING

  • Programming firmware files
  • Firmware + software installation instructions
  • Level of testing required along with test instructions

ADDITIONAL information

  • Membrane drawings + specifications, if any
  • Detailed build instructions including assembly drawings for box build
  • Label and packaging instructions
  • Sample unit or pictures of build