Turnkey Assembly/ Box Build Assembly

A completed box build turnkey assembly of hard drive enclosure

Systems Integration

Box build or Turnkey assembly, which is also called ‘Systems Integration’ refers to the construction of a product that is ready for immediate use. In this case, no further assembly is required.

In our Melbourne head office, we have a dedicated Turnkey/Box-build area where we assemble all the mechanical, electrical and electronic components. This includes PCBs, PCB assemblies, Cable assemblies and Plastic/Metal enclosures.

Some examples of Box builds that we’ve built are:

Smoke Detectors
Industrial grade gas/ water detection systems
Public Address systems
Power Amplifiers
Hifi DAC converter
Waterproof swimming pool lighting etc.

In order to create a high-quality box build, we will require the following information/files from you for each stage of manufacturing:

PCB manufacturing

PCB Altium/Gerber files (Include specs such as thickness, copper thickness, solder mask colour, finish, etc)

PCBA + CABLE assemblies

Bill of Materials (BOM) for PCBA (Include Manufacture part numbers, Brands, Descriptions, Designators, Quantities, Footprint, Customer part number, etc. Highlight your preferred suppliers + supplier codes, if any. Refer to our blog ‘Top 6 issues that impact manufacturing and delivery’ on tips on how to create a well organised BOM).
Assembly drawings of PCBA (Include Reference designators, Component positions & Polarities)
Pick & Place files
Include any Special instructions of PCBA (if any), such as Conformal coating, Potting, Serial numbers, Test records, etc.
Cable drawings + specs for all cable harnesses and/or looms

ENCLOSURE supply + BOX BUILD

3D CAD model of enclosure + specifications (include drawings, size, weight, colour, material, finish, IP rating, etc)
High level BOM of Box Build (Please include everything in addition to the PCBA BOM such as Mechanical parts, Cables, Membranes, Screws, etc)
Enclosure specifications

FIRMWARE + TESTING

Programming firmware files
Firmware + software installation instructions
Level of testing required along with test instructions

ADDITIONAL information

Membrane drawings + specifications, if any
Detailed build instructions including assembly drawings for box build
Label and packaging instructions
Sample unit or pictures of build

Frequently Asked Questions

What is the scope of your turnkey assembly and box build services in system integration?

Our turnkey assembly and box build services in system integration cover:

Fully assembled, tested, and ready-to-use products.
Complete traceability of components and manufacturing processes.
Procurement and Integration of mechanical, electrical, and software components.
Custom wiring, enclosures, and packaging solutions.
Functional and system-level testing to ensure reliability and performance.
Logistics support, including labeling and delivery, tailored to your requirements.

How do you manage system integration projects to ensure timely delivery and quality?

We manage system integration projects through a structured and transparent process to ensure timely delivery and quality. This includes detailed project planning, clear timeline setting, and effective resource allocation. We maintain strong communication with customers and suppliers to track progress and promptly address challenges. Quality checks are performed from component procurement and assembly to system testing—ensuring the final product meets all specifications

Can you customize system integration solutions to meet specific industry requirements in Australia?

Yes, we offer fully customisable system integration solutions tailored to meet specific industry requirements in Australia.

What quality assurance measures are in place for system integration and box build assemblies?

We adhere to ISO 9001:2015 standards, implementing rigorous testing and inspection protocols throughout the system integration and box build processes.

Do you provide design assistance for system integration projects?

No, we do not provide design assistance for system integration projects directly. However, we have established partnerships with experienced design firms that can assist with the design phase to ensure the solution meets your specific needs. We work closely with these partners to ensure seamless integration and successful project delivery.

How do you handle component sourcing and supply chain management for turnkey system integration?

We handle component sourcing and supply chain management by leveraging our strong network of trusted suppliers and manufacturers. We prioritise cost-efficiency and timely delivery, working closely with vendors to mitigate risks and maintain smooth operations throughout the project lifecycle.

What industries do you serve with your turnkey assembly and system integration services in Australia?

We cater to diverse industries in Australia, including medical devices, telecommunications, industrial automation, consumer electronics, automotive, aerospace, and defense. Our turnkey assembly and system integration services are tailored to meet the specific needs of each industry, ensuring compliance with relevant standards and delivering high-quality, reliable solutions.